AMADA – WR Series Resistance Welding Workstations
Combining a power supply, weld head, process monitor and workbench, the all-new WR Resistance Welding Workstations are designed to simplify welding tasks and maximize quality and reliability, while enhancing operator safety.
Key Features
- DC inverter technology with up to 60,000 A provided on the secondary
- “Cascade” feature to enable the use of one power supply with several workstations
- Integration with either an AMADA WELD TECH MH-1501 or KN-200A weld head
- Optional weld monitor
- Anti-tie-down buttons for safe operation
- Adjustable electrode speed
Technical Specifications : IS-300/800/1400 CA
| IS-300CA | IS-800CA | IS-1400CA | |
|---|---|---|---|
| Output Range | Amps: 20,000 / Volts: 0.0-9.99 / kW: 0.05 – 20.0 | Amps: 40,000 / Volts: 0.0 – 9.99 / kW: 0.05 – 60.0 | Volts: 0.0 – 9.99 / kW: 0.05 – 120.0 |
| Input Power | 200-240 VAC / 380 – 480 VAC | 380 – 480 VAC | |
| Size (L x W x H) | 11 in x 7 in x 23 in (269 mm x 172 mm x 573 mm) | 13 in x 30 in x 39 in (330 mm x 772 mm x 991 mm) | 13 in x 31 in x 52 in (330 mm x 796 mm x 1321 mm) |
| Weight | 36 lb (16.5 kg) | 240 lb (109 kg) | 350 lb (159 kg) |
Technical Specifications : KN200
| KN200 Dual Force Pneumatic Weld Head | KN200 SingleForce Pneumatic Weld Head | |
|---|---|---|
| Force range | 250 – 4,082 lb | 250 – 1,250 lb |
| 1,112 – 18,157 N | 1,112 – 18,157 N | |
| 113.398 – 1,851.563 kg | 113.398 – 1,851.563 kg | |
| Size (H x D x W) | 11.9 in x 23.4 in x 14.9 in (301.5 mm x 594.9 mm x 377.9 mm) | |
| Weight | 100 lb (45.5 kg) | 95 lb (43.2 kg) |
Available Models
Introducing the compact IS-300CA 300 amp MFDC welder, designed to meet high-output needs in limited production spaces. Featuring six control modes, power ranging from .050-20 kA in three ranges, and precision for small or fine jobs, this inverter spot welder boasts advanced features. With flexible weld profiles allowing three pulses per cycle, customizable segments with upslope and downslope, and up to 19 pulsations, this welder is versatile.
Ideal for applications like wire termination, switch assemblies, battery tabs, foils, and tang welds, the IS-300CA ensures closed-loop feedback control and rapid response times in small to medium-scale settings.
Six Control Modes
- Primary limit
- Primary and secondary root mean square (RMS)
- Secondary constant power
- Secondary voltage control
- Fixed pulse
Key Features
- 300 amp primary output
- Built-in current, voltage, power, time and pulse monitor
- Primary short circuit protection
- Triple pulse weld profile: W1, W2, W3, up to 19 pulsations per weld segment
- I/O check screen
- 5-way cascade option using MA-650A
- Pre-weld check process tool
- RS232 or RS485 communications
- Compact design
Introducing the compact IS-800CA MFDC welder, is ideal for small or large, single or mixed part manufacturing. Featuring a “triple pulse” weld capability, this inverter spot welder enables three pulses in each cycle with programmable upslope and downslope for up to 19 pulses.
Users can easily adjust the control mode for each weld segment. This fully-featured model offers advanced force and displacement functions, such as an initial part thickness check, weld to displacement, and customizable final displacement limits.
Key Features
- 800 amp primary output
- Six feedback modes
- Built-in current, voltage, power, time and pulse monitor
- Optional displacement monitoring and proportional regulator control
- Primary short circuit protection
- Triple pulse weld profile: W1, W2, W3, up to 19 pulsations per weld segment
- Pre-weld check process tool
- I/O check screen
- Cascade option: 5 and 7 way cascade
- RS232 or RS485 communications
- NEMA style enclosure
- Factory automation with ethernet IP
Introducing the compact IS-1400CA MFDC welder, is ideal for small or large, single or mixed part manufacturing. Featuring a “triple pulse” weld capability, this inverter spot welder enables three pulses in each cycle with programmable upslope and downslope for up to 19 pulses.
Users can easily adjust the control mode for each weld segment. This fully-featured model offers advanced force and displacement functions, such as an initial part thickness check, weld to displacement, and customizable final displacement limits.
Key Features
- 1400 amp primary output
- Six feedback modes
- Built-in current, voltage, power, time and pulse monitor
- Optional displacement monitoring and proportional regulator control
- Primary short circuit protection
- Triple pulse weld profile: W1, W2, W3, up to 19 pulsations per weld segment
- Pre-weld check process tool
- I/O check screen
- Cascade option: 5 and 7 way cascade
- RS232 or RS485 communications
- NEMA style enclosure
- Factory automation with ethernet IP
The KN-200A and its proprietary fast force follow-up feature eliminates weld expulsion, preventing entrapment of ejected materials in projection welded electronic devices – a common cause of PIND (particle impact noise detection) failure.
Designed to accommodate a variety of metal projection welding applications including sensors, frequency devices, filaments, heating elements, photonic packages, strain gauges and transducers.
Key Features
- Robust, low maintenance die set design
- Fast force follow-up feature maintains force during weld eliminating weld expulsion
- Rigid construction using a 25 micron matched linear ball bearing bushing and tie rod for precise positioning and planarity
- Simple actuation using Benchmark’s SS-1 pneumatic weld head controller
- Can be configured to be used with any manual or automatic welding system
The KN-200A and its proprietary fast force follow-up feature eliminates weld expulsion, preventing entrapment of ejected materials in projection welded electronic devices – a common cause of PIND (particle impact noise detection) failure.
Designed to accommodate a variety of metal projection welding applications including sensors, frequency devices, filaments, heating elements, photonic packages, strain gauges and transducers.
Key Features
- Robust, low maintenance die set design
- Fast force follow-up feature maintains force during weld eliminating weld expulsion
- Rigid construction using a 25 micron matched linear ball bearing bushing and tie rod for precise positioning and planarity
- Simple actuation using Benchmark’s SS-1 pneumatic weld head controller
- Can be configured to be used with any manual or automatic welding system
Technical Specifications
| Actuation Type | Pneumatic Stroke: 1.25 Throat: 8.0 |
|---|---|
| Power Rating | 12.3 kA or 24 kA |
| Electrode Configuration | Opposed |
| Electrode Alignment | Offset |
| Electrode Type | 5 RW |
| Force range | 240 – 980 lb |
| 1,067 – 2,802 N | 1,067 – 2,802 N |
| 108.86 – 444.52 kg | 108.86 – 444.52 kg |
| Stroke | 1.25 in (32 mm) |
| Automation Ready | Yes |
| Size | Dimensions will vary with options ordered. |
| Weight | Weight will vary with options ordered |
The MH-1501C is a high performance weld head with the flexibility to optimize the force range to the application from 63 – 1005 lb (29 – 456 kg). Built in the USA, with six different cylinder options mean that the head is always working in the best force and follow-up combination.
Key Features
- Benchtop or pedestal options
- Low inertia ram with integrated accelerator for fast follow-up
- Ram mounted to slide with zero clearance ball bearings to ensure precise movement
- Many cylinder options for different force ranges
- Throat depth 8 in (203 mm)
Technical Specifications
| Input Power | 100 – 240 VAC |
|---|---|
| Built in Printer | No |
| Automation Ready | Yes |
| Waveform Analysis | Yes |
| Limit Type | Peak |
| RMS | RMS |
| Measurable Parameters (Range) | Current (0.1 – 200 kA) |
| Voltage (0.3 – 20 V) | Voltage (0.3 – 20 V) |
| Time/AC (0 – 5000 ms) | Time/AC (0 – 5000 ms) |
| Time/DC (0 – 2000 ms) | Time/DC (0 – 2000 ms) |
| Resistance | Resistance |
| Force | Force |
| Conduction angle | Conduction angle |
| Size (L x W x H) | 1.85 in x 8.82 in x 6.18 in (47 mm x 224 mm x 157 mm) |
| Weight | 1.98 lb (0.9 kg) |
MM-410B enables operators to monitor and manage key welding variables that result in changes in weld heat such as current, voltage, time, and force. The compact, handheld unit supports a wide range of resistance welding technologies including AC, DC inverter, AC inverter, transistor and capacitive discharge. It features a simple and intuitive user interface and color touch panel display.
Key Features
- Measures current, force, voltage, time and conduction angle
- ISO monitoring mode
- Seam welding mode
- Touch screen user interface
- Multi-language support
Key Industries
- Aerospace
- Automotive
- Defense
- Electronics
- Machinery & Manufacturing
- Medical
- Semiconductor, Solar & Electronics
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